Keele University Veterinary School

Overview

Project Name: Veterinary School – Keele University
Location: Stoke-on-Trent
Client: Seddon
Specification: British Gypsum
Programme Duration: 32 weeks
Drywall Package Value: Over £1 million

The Challenge

Keele University needed a rapid redevelopment of its Veterinary School to expand teaching facilities. Seddon, the main contractor, had just five weeks for the internal drylining works.

Due to project phasing, this window reduced to only two weeks. This change placed pressure on every stage of delivery. They required a reliable drywall partner who could help them meet the revised schedule without compromising safety or specification.

The Solution

Drywall Pro-Cut provided offsite drywall supply for the veterinary school project, including:

Pre-cut deflection heads.
Builders work openings.
Acoustic panel pattresses.
Door sets used in baffle constructions.

All materials were cut, pre-drilled, and batched by install zone before arriving on site.

This reduced on-site work by an estimated 70 percent, significantly improving productivity and reducing manual handling risks.

Key Performance Metrics

Component	Quantity	Labour Saved (hrs)	Labour Saved (days)
Deflection Heads	1,264 lm	79	10
Builders Work Openings	417	261	33
Door Sets	140	13	2
Total Labour Saved	–	353	45

Waste Reduction from Offsite Cutting:

19 m² of 25mm GRG material saved
409 kg of plasterboard waste avoided

Outcome

Drywall Pro-Cut’s offsite model enabled Seddon to meet their deadline with confidence. The install team completed all internal works within the revised two-week window.

By using pre-sized drywall materials, the site team worked more efficiently, with fewer people and less disruption. There was no need for on-site cutting, which reduced dust, noise, and skip requirements. This also led to a safer working environment.

Why It Worked

All boards and openings were cut offsite and delivered in sequence.
Each component came labelled and marked for location.
Drywall Pro-Cut coordinated directly with Seddon’s programme team.
Acoustic and fire-rated boards were manufactured to British Gypsum specifications.

FAQs

Can offsite drywall supply meet tight project timelines?

Yes. Our system reduced this project’s fit-out window from 5 weeks to 2 weeks, saving 45 days of labour time in total.

Does it reduce waste disposal costs?

Yes. We helped avoid over 400kg of plasterboard waste and the need for multiple specialist skips.

Will this approach help me hit sustainability targets?

Absolutely. Offsite production reduces emissions, material waste, and improves compliance with environmental schemes.

Do you support acoustic baffle construction?

Yes. For this project, we delivered pattresses and board packs to support the university’s acoustic design.

Book a Consultation

If you need an experienced pre-cut plasterboard supplier who can deliver under pressure, speak to us.

Call: 01827 213201 | Email: enquiries@drywallpro-cut.co.uk

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